Tesla’s Gigafactory in Shanghai has performed a major function in the firm’s manufacturing and gross sales, accounting for 50% of its output. The manufacturing facility has achieved a formidable gross margin of over 30%, owing to its environment friendly structure, optimized processes, cost-effective land acquisition, streamlined provide chain administration, and expert human assets. The following content material will reveal the secrets and techniques behind Tesla’s environment friendly operation at its Shanghai manufacturing facility as reported on April 27 by 36Kr.
Public knowledge exhibits that Tesla’s Gigafactory Shanghai covers roughly 860,000 sq. meters or about 120 commonplace soccer fields which isn’t thought of giant amongst the car factories in China. The manufacturing system contains 4 workshops for stamping, welding, portray, and ultimate meeting. There are additionally separate meeting workshops for core elements like batteries and motors. Moreover, an unbiased Chinese innovation analysis middle is positioned right here.
This manufacturing facility’s workshops are designed for full performance, with places of work located on the second flooring of the ultimate meeting workshop and canteens positioned both on the second flooring or in shut proximity to every workshop. This not solely makes higher use of house but additionally improves effectivity in responding to issues and day by day operations. They have applied a Warehouse On Wheel logistics system that makes use of cellular container warehouses, leading to vital financial savings of cupboard space.
Gigafactory Shanghai has enhanced its manufacturing effectivity by implementing numerous applied sciences corresponding to robotic arms, an industrial web system, and a Factory Execution (FX) management system particularly designed for manufacturing.
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According to personnel onsite at Gigafactory Shanghai, Tesla conducts high quality management inspections in key areas corresponding to wheels, lights, sliding ADAS calibration, wheel hubs, chassis, and rain testing earlier than automobiles roll off the manufacturing line. These inspections are much like these performed by different automakers. Additionally, Tesla has applied an audit evaluate course of the place randomly chosen automobiles are evaluated internally by staff who simulate prospects from an expert perspective.
The employees in the manufacturing facility, together with cranes, hoists, and AGVs logistics transportation techniques in workshops, collectively assist Tesla’s operations. This showcases how Tesla maximizes house utilization whereas reaching most productiveness enhancements.
The Phase II ultimate meeting workshop at present has a capability of as much as 13,000 items per week. This interprets to a median manufacturing fee of one automotive each 45 seconds.
There is even additional room for value benefits to be realized. According to a Reuters report on April 24, Model Ys produced at Gigafactory Shanghai might be shipped to Canada this yr marking the first time that automobiles from Tesla’s Shanghai manufacturing facility have been exported to North America. It additionally signifies that Tesla is about to attach its most worthwhile manufacturing facility with its largest market in North America.
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